mirror of
https://github.com/JuliaFEM/JuliaFEM.jl.git
synced 2026-08-06 04:21:33 +00:00
chore(test): delete finite-strain plasticity tests
Remove coverage for deleted `finite_strain_plasticity.jl` material prototype. - Drop `test/materials/test_finite_strain_plasticity.jl`.
This commit is contained in:
@@ -1,328 +0,0 @@
|
|||||||
"""
|
|
||||||
# Unit Tests: Finite Strain Plasticity (Multiplicative Decomposition)
|
|
||||||
|
|
||||||
**What:** Comprehensive validation of finite strain J2 plasticity with F = F_e F_p decomposition
|
|
||||||
|
|
||||||
**Why:**
|
|
||||||
- Geometrically exact plasticity for large deformations (>10% strain)
|
|
||||||
- Tests multiplicative decomposition F = F_e F_p (not additive ε = ε_e + ε_p)
|
|
||||||
- Validates plastic incompressibility det(F_p) = 1 (fundamental constraint)
|
|
||||||
- Critical for metal forming, impact, crashworthiness (extreme deformations)
|
|
||||||
- Demonstrates objective stress update (rotation-independent)
|
|
||||||
|
|
||||||
**How:**
|
|
||||||
Test suite validates:
|
|
||||||
1. **Construction & parameters** - E, ν, σ_y, H validity, computed μ and λ
|
|
||||||
2. **State management** - FiniteStrainPlasticityState(F_p, α_bar, κ) with F_p=I default
|
|
||||||
3. **Small strain limit** - Should recover small-strain plasticity for F ≈ I + ∇u
|
|
||||||
4. **Identity deformation** - F = I gives σ = 0, F_p = I, κ = 0
|
|
||||||
5. **Pure rotation** - Rigid body rotation (no stretch) should give σ ≈ 0 (objectivity)
|
|
||||||
6. **Uniaxial extension** - Elastic (λ=1.01) and plastic (λ=1.10) regimes
|
|
||||||
7. **Simple shear** - Validates shear response, det(F) = 1
|
|
||||||
8. **Incremental loading** - Monotonic loading: stress and κ increase
|
|
||||||
9. **Plastic incompressibility** - det(F_p) ≈ 1 for all stretches λ ∈ [1.02, 1.20]
|
|
||||||
10. **Hardening behavior** - H > 0: higher stress, backstress α_bar ≠ 0
|
|
||||||
11. **State persistence** - Unloading: plastic strain κ does not decrease
|
|
||||||
12. **Performance** - Type stability
|
|
||||||
|
|
||||||
**Mathematical Background:**
|
|
||||||
- Multiplicative decomposition: F = F_e F_p (Lee decomposition)
|
|
||||||
- F: Total deformation gradient
|
|
||||||
- F_e: Elastic part (recoverable on unloading)
|
|
||||||
- F_p: Plastic part (permanent deformation)
|
|
||||||
- Plastic incompressibility: det(F_p) = 1 (volume preservation in plastic flow)
|
|
||||||
- Mandel stress: M = C_e S_e (intermediate configuration)
|
|
||||||
- Yield criterion: f = √(3/2·dev(M):dev(M)) - σ_y ≤ 0 (von Mises)
|
|
||||||
- Flow rule: Ḟ_p F_p⁻¹ = Δγ·n (exponential map integration)
|
|
||||||
- Hardening: α̇_bar = H·ε̇_p (backstress evolution in intermediate config)
|
|
||||||
- Objectivity: σ(Q·F) = Q·σ(F)·Q^T for rotation Q (frame-invariance)
|
|
||||||
- Physical constraints: det(F) > 0, det(F_e) > 0, det(F_p) = 1
|
|
||||||
|
|
||||||
**Expected Results:**
|
|
||||||
✅ Material constructed: E=200 GPa, ν=0.3, σ_y=250 MPa, H=0-10 GPa
|
|
||||||
✅ Perfect plasticity: H=0 valid
|
|
||||||
✅ Invalid inputs rejected: E<0, ν>0.5, σ_y<0, H<0, κ<0
|
|
||||||
✅ Default state: F_p=I (det=1), α_bar=0, κ=0
|
|
||||||
✅ Small strain (ε=1e-5): F_p≈I, κ=0, ||σ|| < 1 MPa
|
|
||||||
✅ Identity (F=I): σ=0 exactly
|
|
||||||
✅ Pure rotation (45° around z): ||σ|| < 1 MPa (objectivity), F_p≈I
|
|
||||||
✅ Uniaxial elastic (λ=1.01): F_p≈I, κ=0, σ_xx > 0
|
|
||||||
✅ Uniaxial plastic (λ=1.10): ||F_p-I|| > 1e-6, κ > 0, |det(F_p)-1| < 0.001
|
|
||||||
✅ Simple shear (γ=0.1): σ_xy ≠ 0, det(F)=1
|
|
||||||
✅ Incremental (5 steps to λ=1.05): Monotonic stress and κ
|
|
||||||
✅ Incompressibility: |det(F_p)-1| < 0.01 for λ ∈ [1.02,1.20]
|
|
||||||
✅ Hardening: H=10 GPa → σ > σ_perfect, ||α_bar|| > 0
|
|
||||||
✅ State persistence: Load λ=1.08 then unload λ=1.02 → κ doesn't decrease
|
|
||||||
✅ Simplified interface (without state, Δt) matches full call
|
|
||||||
✅ Type-stable: returns Tuple{SymmetricTensor{2,3}, SymmetricTensor{4,3}, FiniteStrainPlasticityState}
|
|
||||||
|
|
||||||
**Test Coverage:**
|
|
||||||
- 14 test sets, ~70 individual assertions
|
|
||||||
- Material constants: Steel (E=200 GPa, ν=0.3, σ_y=250 MPa, H=0-10 GPa)
|
|
||||||
- Deformations: Identity, small (ε=1e-5), rotation (45°), uniaxial (λ=1.01-1.20), shear (γ=0.1)
|
|
||||||
- Validation methods: Plastic incompressibility, objectivity, state persistence, hardening comparison
|
|
||||||
- Algorithms: Multiplicative decomposition, exponential map, return mapping in intermediate config
|
|
||||||
- Edge cases: Perfect plasticity (H=0), pure rotation, incremental loading, unloading
|
|
||||||
|
|
||||||
**Key Physics:**
|
|
||||||
- Multiplicative decomposition: Geometrically exact (not linearized)
|
|
||||||
- Plastic incompressibility: Fundamental for metals (no volume change in plastic flow)
|
|
||||||
- Objectivity: Stress independent of observer reference frame (essential for large rotations)
|
|
||||||
- Lee decomposition: Separates elastic (lattice stretch) from plastic (slip) deformations
|
|
||||||
- Intermediate configuration: Where plasticity lives (stress-free but plastically deformed)
|
|
||||||
- Exponential map: Preserves det(F_p) = 1 during integration (unlike additive schemes)
|
|
||||||
"""
|
|
||||||
|
|
||||||
using Test
|
|
||||||
using Tensors
|
|
||||||
using LinearAlgebra
|
|
||||||
|
|
||||||
# Load implementations
|
|
||||||
include("../src/materials/abstract_material.jl")
|
|
||||||
include("../src/materials/finite_strain_plasticity.jl")
|
|
||||||
|
|
||||||
@testset "Finite Strain Plasticity Material" begin
|
|
||||||
|
|
||||||
@testset "Material Construction" begin
|
|
||||||
# Valid construction
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
@test steel.E == 200e9
|
|
||||||
@test steel.ν == 0.3
|
|
||||||
@test steel.σ_y == 250e6
|
|
||||||
@test steel.H == 1e9
|
|
||||||
@test steel.μ ≈ 200e9 / (2 * (1 + 0.3))
|
|
||||||
@test steel.λ ≈ 200e9 * 0.3 / ((1 + 0.3) * (1 - 2 * 0.3))
|
|
||||||
|
|
||||||
# Perfect plasticity (H=0)
|
|
||||||
perfect = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=0.0)
|
|
||||||
@test perfect.H == 0.0
|
|
||||||
|
|
||||||
# Invalid inputs
|
|
||||||
@test_throws ArgumentError FiniteStrainPlasticity(E=-200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
@test_throws ArgumentError FiniteStrainPlasticity(E=200e9, ν=0.6, σ_y=250e6, H=1e9)
|
|
||||||
@test_throws ArgumentError FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=-250e6, H=1e9)
|
|
||||||
@test_throws ArgumentError FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=-1e9)
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "State Construction" begin
|
|
||||||
# Default state (identity F_p)
|
|
||||||
state0 = FiniteStrainPlasticityState()
|
|
||||||
@test state0.F_p == one(Tensor{2,3})
|
|
||||||
@test state0.α_bar == zero(SymmetricTensor{2,3})
|
|
||||||
@test state0.κ == 0.0
|
|
||||||
@test det(state0.F_p) ≈ 1.0
|
|
||||||
|
|
||||||
# Custom state
|
|
||||||
F_p = one(Tensor{2,3}) + 0.01 * Tensor{2,3}((0.0, 0.01, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0))
|
|
||||||
F_p = F_p / det(F_p)^(1 / 3) # Enforce det = 1
|
|
||||||
α_bar = SymmetricTensor{2,3}((1e8, 0.0, 0.0, 0.0, 0.0, 0.0))
|
|
||||||
state = FiniteStrainPlasticityState(F_p, α_bar, 0.01)
|
|
||||||
@test state.F_p ≈ F_p
|
|
||||||
@test state.α_bar == α_bar
|
|
||||||
@test state.κ == 0.01
|
|
||||||
|
|
||||||
# Invalid state (negative κ)
|
|
||||||
@test_throws ArgumentError FiniteStrainPlasticityState(F_p, α_bar, -0.01)
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Small Strain Limit" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
|
|
||||||
# Small deformation: F ≈ I + ∇u
|
|
||||||
ε_small = 1e-5
|
|
||||||
F_small = one(Tensor{2,3}) + ε_small * Tensor{2,3}((1.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0))
|
|
||||||
|
|
||||||
σ, 𝔸, state = compute_stress(steel, F_small, nothing, 0.0)
|
|
||||||
|
|
||||||
# Should remain elastic
|
|
||||||
@test state.F_p ≈ one(Tensor{2,3})
|
|
||||||
@test state.α_bar == zero(SymmetricTensor{2,3})
|
|
||||||
@test state.κ == 0.0
|
|
||||||
|
|
||||||
# Stress should be small
|
|
||||||
@test norm(σ) < 1e6 # Less than 1 MPa
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Identity Deformation" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
F_identity = one(Tensor{2,3})
|
|
||||||
|
|
||||||
σ, 𝔸, state = compute_stress(steel, F_identity, nothing, 0.0)
|
|
||||||
|
|
||||||
# Zero stress for no deformation
|
|
||||||
@test norm(σ) < 1e-10
|
|
||||||
@test state.F_p == one(Tensor{2,3})
|
|
||||||
@test state.κ == 0.0
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Pure Rotation (Elastic)" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
|
|
||||||
# 45-degree rotation around z-axis (no stretching)
|
|
||||||
θ = π / 4
|
|
||||||
c = cos(θ)
|
|
||||||
s = sin(θ)
|
|
||||||
R = Tensor{2,3}((c, s, 0.0, -s, c, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
|
|
||||||
σ, 𝔸, state = compute_stress(steel, R, nothing, 0.0)
|
|
||||||
|
|
||||||
# Pure rotation should give zero stress (if formulation is objective)
|
|
||||||
# Note: May not be exactly zero due to numerical precision
|
|
||||||
@test norm(σ) < 1e6 # Should be small
|
|
||||||
@test state.F_p ≈ one(Tensor{2,3}) rtol = 1e-6
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Uniaxial Extension (Elastic)" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
|
|
||||||
# 1% extension in x-direction
|
|
||||||
λ = 1.01
|
|
||||||
F_ext = Tensor{2,3}((λ, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
|
|
||||||
σ, 𝔸, state = compute_stress(steel, F_ext, nothing, 0.0)
|
|
||||||
|
|
||||||
# Should remain elastic (small extension)
|
|
||||||
@test state.F_p ≈ one(Tensor{2,3}) rtol = 1e-6
|
|
||||||
@test state.κ == 0.0
|
|
||||||
|
|
||||||
# Check that σ_xx > 0 (tension)
|
|
||||||
@test σ[1, 1] > 0.0
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Uniaxial Extension (Plastic)" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
|
|
||||||
# Large extension (10%)
|
|
||||||
λ = 1.10
|
|
||||||
F_ext = Tensor{2,3}((λ, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
|
|
||||||
σ, 𝔸, state = compute_stress(steel, F_ext, nothing, 0.0)
|
|
||||||
|
|
||||||
# Should have plastic deformation
|
|
||||||
@test norm(state.F_p - one(Tensor{2,3})) > 1e-6
|
|
||||||
@test state.κ > 0.0
|
|
||||||
|
|
||||||
# Plastic incompressibility: det(F_p) ≈ 1
|
|
||||||
@test abs(det(state.F_p) - 1.0) < 1e-3
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Simple Shear" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
|
|
||||||
# Shear deformation: γ = 0.1
|
|
||||||
γ = 0.1
|
|
||||||
F_shear = Tensor{2,3}((1.0, γ, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
|
|
||||||
σ, 𝔸, state = compute_stress(steel, F_shear, nothing, 0.0)
|
|
||||||
|
|
||||||
# Check shear stress exists
|
|
||||||
@test abs(σ[1, 2]) > 0.0
|
|
||||||
|
|
||||||
# det(F) should be 1 for simple shear
|
|
||||||
@test abs(det(F_shear) - 1.0) < 1e-10
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Incremental Loading" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
|
|
||||||
# Load in increments
|
|
||||||
n_steps = 5
|
|
||||||
λ_max = 1.05
|
|
||||||
|
|
||||||
state = FiniteStrainPlasticityState()
|
|
||||||
stresses = Float64[]
|
|
||||||
plastic_strains = Float64[]
|
|
||||||
|
|
||||||
for i in 1:n_steps
|
|
||||||
λ = 1.0 + (λ_max - 1.0) * i / n_steps
|
|
||||||
F = Tensor{2,3}((λ, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
σ, 𝔸, state = compute_stress(steel, F, state, 0.0)
|
|
||||||
|
|
||||||
push!(stresses, σ[1, 1])
|
|
||||||
push!(plastic_strains, state.κ)
|
|
||||||
end
|
|
||||||
|
|
||||||
# Stress should increase (with hardening)
|
|
||||||
@test all(diff(stresses) .≥ -1e-6) # Allow small numerical errors
|
|
||||||
|
|
||||||
# Plastic strain should increase monotonically
|
|
||||||
@test all(diff(plastic_strains) .≥ 0.0)
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Plastic Incompressibility" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
|
|
||||||
# Various deformation levels
|
|
||||||
stretches = [1.02, 1.05, 1.10, 1.15, 1.20]
|
|
||||||
|
|
||||||
for λ in stretches
|
|
||||||
F = Tensor{2,3}((λ, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
σ, 𝔸, state = compute_stress(steel, F, nothing, 0.0)
|
|
||||||
|
|
||||||
# Check plastic incompressibility
|
|
||||||
det_Fp = det(state.F_p)
|
|
||||||
@test abs(det_Fp - 1.0) < 0.01 # Within 1% (relaxed due to exponential map approximation)
|
|
||||||
end
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Hardening Behavior" begin
|
|
||||||
steel_hard = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=10e9)
|
|
||||||
steel_perf = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=0.0)
|
|
||||||
|
|
||||||
F_test = Tensor{2,3}((1.08, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
|
|
||||||
σ_hard, _, state_hard = compute_stress(steel_hard, F_test, nothing, 0.0)
|
|
||||||
σ_perf, _, state_perf = compute_stress(steel_perf, F_test, nothing, 0.0)
|
|
||||||
|
|
||||||
# Hardening material should have higher stress
|
|
||||||
@test σ_hard[1, 1] > σ_perf[1, 1]
|
|
||||||
|
|
||||||
# Hardening material should have backstress
|
|
||||||
@test norm(state_hard.α_bar) > 0.0
|
|
||||||
@test norm(state_perf.α_bar) == 0.0
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "State Persistence" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
|
|
||||||
# First load
|
|
||||||
F1 = Tensor{2,3}((1.08, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
σ1, _, state1 = compute_stress(steel, F1, nothing, 0.0)
|
|
||||||
|
|
||||||
# Unload to smaller deformation
|
|
||||||
F2 = Tensor{2,3}((1.02, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
σ2, _, state2 = compute_stress(steel, F2, state1, 0.0)
|
|
||||||
|
|
||||||
# Plastic strain should not decrease
|
|
||||||
@test state2.κ ≥ state1.κ
|
|
||||||
|
|
||||||
# F_p should not go back to identity
|
|
||||||
@test norm(state2.F_p - one(Tensor{2,3})) > 1e-6
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Simplified Interface" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
F = Tensor{2,3}((1.05, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
|
|
||||||
# Test with and without explicit state/Δt
|
|
||||||
σ1, 𝔸1, state1 = compute_stress(steel, F)
|
|
||||||
σ2, 𝔸2, state2 = compute_stress(steel, F, nothing, 0.0)
|
|
||||||
|
|
||||||
@test σ1 ≈ σ2
|
|
||||||
@test state1.κ ≈ state2.κ
|
|
||||||
end
|
|
||||||
|
|
||||||
@testset "Type Stability" begin
|
|
||||||
steel = FiniteStrainPlasticity(E=200e9, ν=0.3, σ_y=250e6, H=1e9)
|
|
||||||
F = Tensor{2,3}((1.05, 0.0, 0.0, 0.0, 1.0, 0.0, 0.0, 0.0, 1.0))
|
|
||||||
state = FiniteStrainPlasticityState()
|
|
||||||
|
|
||||||
# Infer return types
|
|
||||||
result = @inferred compute_stress(steel, F, state, 0.0)
|
|
||||||
|
|
||||||
@test result isa Tuple{SymmetricTensor{2,3,Float64},
|
|
||||||
SymmetricTensor{4,3,Float64},
|
|
||||||
FiniteStrainPlasticityState}
|
|
||||||
end
|
|
||||||
|
|
||||||
end
|
|
||||||
Reference in New Issue
Block a user