Merge branch 'plastic_material'

This commit is contained in:
Olli
2016-10-09 15:53:15 +03:00
9 changed files with 418 additions and 382 deletions
+3
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@@ -67,6 +67,9 @@ export Problem, AbstractProblem, FieldProblem, BoundaryProblem,
include("problems_elasticity.jl")
export Elasticity
include("materials_plasticity.jl")
export plastic_von_mises
include("problems_dirichlet.jl")
export Dirichlet
+1 -1
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@@ -71,7 +71,7 @@ julia> el([0.0, 0.0], 0.0, 1)
julia> el([0.0, 0.0], 0.0, 2)
2x8 Array{Float64,2}:
0.25 0.0 0.25 0.0 0.25 0.0 0.25 0.0
0.25 0.0 0.25 0.0 0.25 0.0 0.25 0.0
0.0 0.25 0.0 0.25 0.0 0.25 0.0 0.25
"""
+119
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@@ -0,0 +1,119 @@
using ForwardDiff
using NLsolve
"""
Creating functions for newton: xₙ₊₁ = xₙ - df⁻¹ * f and initial values
"""
function find_root!(f, df, x; max_iter=50, norm_acc=1e-9)
converged = false
for i=1:max_iter
dx = -df(x) \ f(x)
x += dx
norm(dx) < norm_acc && (converged = true; break)
end
converged || error("No convergence in radial return!")
return x
end
"""
Equivalent tensile stress.
More info can be found from: https://en.wikipedia.org/wiki/Von_Mises_yield_criterion
Section: Reduced von Mises equation for different stress conditions
"""
function equivalent_stress(stress, ::Type{Val{:type_3d}})
stress_ten = [stress[1] stress[6] stress[5];
stress[6] stress[2] stress[4];
stress[5] stress[4] stress[3]]
stress_dev = stress_ten - 1/3 * trace(stress_ten) * eye(3)
s = vec(stress_dev)
return sqrt(3/2 * dot(s, s))
end
"""
http://www.efunda.com/formulae/solid_mechanics/mat_mechanics/hooke_plane_stress.cfm
von mises: plane stress
https://andriandriyana.files.wordpress.com/2008/03/yield_criteria.pdf
"""
function equivalent_stress(stress, ::Type{Val{:type_2d}})
s1, s2, t12 = stress
# Calculating principal stresses
# http://www.engineersedge.com/material_science/principal_vonmises_stress__13418.htm
se1 = (s1 + s2)/2 + sqrt(((s1 - s2)/2)^2 + t12^2)
se2 = (s1 + s2)/2 - sqrt(((s1 - s2)/2)^2 + t12^2)
return sqrt(se1^2 -se1*se2 + se2^2)
end
"""
https://andriandriyana.files.wordpress.com/2008/03/yield_criteria.pdf
"""
function yield_function(stress, stress_y, ::Type{Val{:von_mises}}, type_)
equivalent_stress(stress, type_) - stress_y
end
function radial_return(params, dstrain, D, stress_y, stress_base, yield_surface_, type_)
# Creating wrapper for gradient
vm_wrap(stress_) = yield_function(stress_, stress_y, yield_surface_, type_)
dfds = x -> ForwardDiff.gradient(vm_wrap, x)
# Stress rate and total strain
dstress = params[1:end-1]
stress_tot = stress_base + dstress
# Calculating plastic strain rate
dstrain_p = params[end] * dfds(stress_tot)
# Calculating equations
function_1 = dstress - D * (dstrain - dstrain_p)
function_2 = vm_wrap(stress_tot)
[vec(function_1); function_2]
end
function ideal_plasticity!(stress_new, stress_last, dstrain_vec, D, params, Dtan, yield_surface_, time, dt, type_)
# Test stress
dstress = vec(D * dstrain_vec)
stress_trial = stress_last + dstress
stress_y = params["yield_stress"]
yield_curr = x -> yield_function(x, stress_y, yield_surface_, type_)
# Calculating and checking for yield
yield = yield_curr(stress_trial)
if isless(yield, 0.0)
stress_new[:] = stress_trial[:]
Dtan[:,:] = D[:,:]
else
# Creating functions for newton: xₙ₊₁ = xₙ - df⁻¹ \ f and initial values
f = stress_ -> radial_return(stress_, dstrain_vec, D, stress_y, stress_last, yield_surface_, type_)
df = x -> ForwardDiff.jacobian(f, x)
# Calculating root (two options)
vals = [vec(stress_trial - stress_last); 0.0]
#results = nlsolve(not_in_place(f), vals).zero
results = find_root!(f, df, vals)
# extracting results
dstress = results[1:end-1]
plastic_multiplier = results[end]
# Updating stress
stress_new[:] = stress_last + dstress
# Calculating plastic strain
dfds_ = x -> ForwardDiff.gradient(yield_curr, x)
dep = plastic_multiplier * dfds_(vec(stress_new))
# Equations for consistent tangent matrix can be found from:
# http://homes.civil.aau.dk/lda/continuum/plast.pdf
# equations: 152 & 153
D2g = x -> ForwardDiff.hessian(yield_curr, x)
Dc = (D^-1 + plastic_multiplier * D2g(stress_new))^-1
dfds = dfds_(stress_new)
Dtan[:,:] = Dc - (Dc * dfds * dfds' * Dc) / (dfds' * Dc * dfds)[1]
end
end
+90 -11
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@@ -71,6 +71,35 @@ typealias Elasticity2DVolumeElements Union{Tri3, Tri6, Quad4, Quad8, Quad9}
typealias Elasticity3DSurfaceElements Union{Poi1, Tri3, Tri6, Quad4, Quad8, Quad9}
typealias Elasticity3DVolumeElements Union{Tet4, Wedge6, Hex8, Tet10, Hex20, Hex27}
function initialize_internal_params!(params, ip, ::Type{Val{:type_2d}})
param_keys = keys(params)
all_keys = ip.fields.keys
ip_fields = filter(x->isdefined(all_keys, x), collect(1:length(all_keys)))
if !("params_initialized" in ip_fields)
for key in param_keys
update!(ip, key, 0.0 => params[key])
end
update!(ip, "stress", 0.0 => [0.0,0.0,0.0])
update!(ip, "strain", 0.0 => [0.0,0.0,0.0])
update!(ip, "prev_time", 0.0 => 0.0)
update!(ip, "params_initialized", 0.0 => true)
end
end
function get_keys(element)
all_keys = element.fields.keys
idx = filter(x->isdefined(all_keys, x), collect(1:length(all_keys)))
map(x -> all_keys[x], idx)
end
function initialize_internal_params!(params, ip_id, ::Type{Val{:type_3d}})
if !(ip_id in keys(params))
params[ip_id] = Dict{Any, Any}()
params[ip_id]["last_stress"] = [0.0,0.0,0.0,0.0,0.0,0.0]
params[ip_id]["last_strain"] = [0.0,0.0,0.0,0.0,0.0,0.0]
end
end
""" Elasticity equations for 2d cases. """
function assemble{El<:Elasticity2DVolumeElements}(problem::Problem{Elasticity}, element::Element{El}, time, ::Type{Val{:plane}})
@@ -83,6 +112,7 @@ function assemble{El<:Elasticity2DVolumeElements}(problem::Problem{Elasticity},
Km = zeros(dim*nnodes, dim*nnodes)
Kg = zeros(dim*nnodes, dim*nnodes)
f = zeros(dim*nnodes)
Dtan = zeros(3,3)
for ip in get_integration_points(element)
@@ -90,7 +120,6 @@ function assemble{El<:Elasticity2DVolumeElements}(problem::Problem{Elasticity},
w = ip.weight*detJ
N = element(ip, time)
dN = element(ip, time, Val{:Grad})
# kinematics
gradu = element("displacement", ip, time, Val{:Grad})
@@ -129,15 +158,45 @@ function assemble{El<:Elasticity2DVolumeElements}(problem::Problem{Elasticity},
nu 1.0 0.0
0.0 0.0 (1.0-nu)/2.0]
elseif props.formulation == :plane_strain
D = E/((1+nu)*(1-2*nu)) .* [
1-nu nu 0
nu 1-nu 0
0 0 (1-2*nu)/2]
D = E/((1.0+nu)*(1.0-2.0*nu)) .* [
1.0-nu nu 0.0
nu 1.0-nu 0.0
0.0 0.0 (1.0-2.0*nu)/2.0]
else
error("unknown plane formulation: $(props.formulation)")
end
# calculate stress
stress_vec = D * ([1.0, 1.0, 2.0] .* strain_vec)
element_keys = get_keys(element)
if "plasticity" in element_keys
plastic_def = element("plasticity")[ip.id]
calculate_stress! = plastic_def["type"]
yield_surface_ = plastic_def["yield_surface"]
params = plastic_def["params"]
initialize_internal_params!(params, ip, Val{:type_2d})
if time == 0.0
error("Given step time = $(time). Please select time > 0.0")
end
t_last = ip("prev_time", time)
update!(ip, "prev_time", time => t_last)
dt = time - t_last
stress_last = ip("stress", t_last)
strain_last = ip("strain", t_last)
dstrain_vec = strain_vec - strain_last
stress_vec = [0.0, 0.0, 0.0]
calculate_stress!(stress_vec, stress_last, dstrain_vec, D, params, Dtan, yield_surface_, time, dt, Val{:type_2d})
else
stress_vec = D * ([1.0, 1.0, 2.0] .* strain_vec)
Dtan[:,:] = D[:,:]
end
:strain in props.store_fields && update!(ip, "strain", time => strain_vec)
:stress in props.store_fields && update!(ip, "stress", time => stress_vec)
@@ -145,7 +204,8 @@ function assemble{El<:Elasticity2DVolumeElements}(problem::Problem{Elasticity},
:stress22 in props.store_fields && update!(ip, "stress22", time => stress_vec[2])
:stress12 in props.store_fields && update!(ip, "stress12", time => stress_vec[3])
Km += w*BL'*D*BL
Km += w*BL'*Dtan*BL
# stress = [stress_vec[1] stress_vec[3]; stress_vec[3] stress_vec[2]]
# cauchy_stress = F'*stress*F/det(F)
@@ -383,7 +443,6 @@ end
""" Elasticity equations, 3d nonlinear. """
function assemble{El<:Elasticity3DVolumeElements}(problem::Problem{Elasticity}, element::Element{El}, time::Real, ::Type{Val{:continuum}})
props = problem.properties
dim = get_unknown_field_dimension(problem)
nnodes = length(element)
@@ -450,7 +509,28 @@ function assemble{El<:Elasticity3DVolumeElements}(problem::Problem{Elasticity},
0.0 0.0 0.0 0.5-nu 0.0 0.0
0.0 0.0 0.0 0.0 0.5-nu 0.0
0.0 0.0 0.0 0.0 0.0 0.5-nu]
stress_vec = D * ([1.0, 1.0, 1.0, 2.0, 2.0, 2.0].*strain_vec)
element_keys = get_keys(element)
if "plasticity" in element_keys
plastic_def = element.dev["plasticity"]
calculate_stress! = plastic_def["stress"]
params = plastic_def["params"]
yield_surface_ = plastic_def["yield_surface"]
(stress_last, strain_last) = get_internal_params(element.dev, ip.id, Val{:type_3d})
dstrain_vec = strain_vec - strain_last
stress_vec = [0.0, 0.0, 0.0, 0.0, 0.0, 0.0]
Dtan = [0.0 0.0 0.0 0.0 0.0 0.0;
0.0 0.0 0.0 0.0 0.0 0.0;
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0;
0.0 0.0 0.0 0.0 0.0 0.0;
0.0 0.0 0.0 0.0 0.0 0.0]
calculate_stress!(stress_vec, stress_last, dstrain_vec, D, params, Dtan, yield_surface_, Val{:type_3d})
else
stress_vec = D * ([1.0, 1.0, 1.0, 2.0, 2.0, 2.0].*strain_vec)
Dtan = D
end
:strain in props.store_fields && update!(ip, "strain", time => strain_vec)
:stress in props.store_fields && update!(ip, "stress", time => stress_vec)
@@ -461,8 +541,7 @@ function assemble{El<:Elasticity3DVolumeElements}(problem::Problem{Elasticity},
:stress23 in props.store_fields && update!(ip, "stress23", time => stress_vec[5])
:stress13 in props.store_fields && update!(ip, "stress13", time => stress_vec[6])
Km += w*BL'*D*BL
Km += w*BL'*Dtan*BL
# material stiffness end
if props.geometric_stiffness
-304
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@@ -1,304 +0,0 @@
using ForwardDiff
"""
Create a isotropic Hooke material matrix C
More information: http://www.efunda.com/formulae/solid_mechanics/mat_mechanics/hooke_isotropic.cfm
https://en.wikipedia.org/wiki/Hooke's_law
http://www.ce.berkeley.edu/~sanjay/ce231mse211/symidentity.pdf
Parameters
----------
E: Float
Elastic modulus
ν: Float
Poisson constant
Returns
-------
Array{Float64, (6,6)}
"""
function stiffnessTensor(E, ν)
a = 1 - ν
b = 1 - 2*ν
c = 1 + ν
multiplier = E / (b * c)
return Float64[a ν ν 0 0 0;
ν a ν 0 0 0;
ν ν a 0 0 0;
0 0 0 b 0 0;
0 0 0 0 b 0;
0 0 0 0 0 b].*multiplier
end
# Creating functions for newton: xₙ₊₁ = xₙ - df⁻¹ * f and initial values
function find_root!(f, df, x; max_iter=50, norm_acc=1e-10)
converged = false
for i=1:max_iter
dx = df(x) \ -f(x)
x += dx
norm(dx) < norm_acc && (converged = true; break)
end
converged || error("no convergence!")
x
end
type State
C :: Array{Float64, 2}
stress_y :: Float64
stress :: Array{Float64, 1}
strain :: Array{Float64, 1}
end
"""
Equivalent tensile stress.
More info can be found from: https://en.wikipedia.org/wiki/Von_Mises_yield_criterion
Section: Reduced von Mises equation for different stress conditions
Parameters
----------
σ: Array{Float64, 6}
Stress in Voigt notation
Returns
-------
Float
"""
function stress_eq(stress)
stress_ten = [stress[1] stress[6] stress[5];
stress[6] stress[2] stress[4];
stress[5] stress[4] stress[3]]
stress_dev = stress_ten - 1/3 * trace(stress_ten) * eye(3)
s = vec(stress_dev)
return sqrt(3/2 * dot(s, s))
end
"""
Von Mises Yield criterion
More info can be found from: http://csm.mech.utah.edu/content/wp-content/uploads/2011/10/9tutorialOnJ2Plasticity.pdf
Parameters
----------
σ: Array{Float64, 6}
Stress in Voigt notation
k: Float64
Material constant, Yield limit
Returns
-------
Float
"""
function vonMisesYield(stress, stress_y)
stress_eq(stress) - stress_y
end
"""
Function for NLsolve. Inside this function are the equations which we want to find root.
Ψ is the yield function below. Functions defined here:
dσ - C ( - */dσ) = 0
σₑ(σ) - k = 0
Parameters
----------
params: Array{Float64, 7}
Array containing values from solver
: Array{Float64, 6}
Strain rate vector in Voigt notation
C: Array{Float64, (6, 6)}
Material tensor
k: Float
Material constant, yield limit
Δt: Float
time increment
σ_begin:Array{Float64, 6}
Stress vector in Voigt notation
Returns
-------
Array{Float64, 7}, return values for solver
"""
function vonMisesRoot(params, dstrain, C, stress_y, stress_base)
# Creating wrapper for gradient
vm_wrap(stress_) = vonMisesYield(stress_, stress_y)
dfds = ForwardDiff.gradient(vm_wrap)
# Stress rate and total strain
dstress = params[1:6]
stress_tot = vec(stress_base) + params[1:6]
# Calculating plastic strain rate
dstrain_p = params[end] * dfds(stress_tot)
# Calculating equations
function_1 = dstress - C * (dstrain - dstrain_p)
function_2 = vm_wrap(stress_tot)
[vec(function_1); function_2]
end
"""
Stress for ideal plastic von Mises material model
Parameters
----------
: Array{Float64, 6}
Strain rate vector in Voigt notation
Δt: Float
time increment
σ: Array{Float64, 6}
Last stress vector in Voigt notation
C: Array{Float64, (6, 6)}
Material tensor
k: Float
Material constant, yield limit
Returns
-------
Tuple
Plastic strain rate dϵᵖ and new stress vector σ
"""
function calculate_stress!(dstrain, mat::State, ::Type{Val{:vonMises}})
stress = mat.stress
C = mat.C
stress_y = mat.stress_y
# Test stress
stress_tria = stress + C * dstrain
# Calculating and checking for yield
yield = vonMisesYield(stress_tria, stress_y)
if isless(yield, 0.0)
mat.stress = vec(stress_tria)
else
# Yielding happened
# Creating functions for newton: xₙ₊₁ = xₙ - df⁻¹ * f and initial values
initial_guess = Float64[vec(stress_tria - stress); 0.1]
f(stress_) = vonMisesRoot(stress_, dstrain, C, stress_y, stress)
df = ForwardDiff.jacobian(f)
# Calculating root
result = nlsolve(not_in_place(f, df), initial_guess).zero
mat.stress += result[1:6]
end
end
function calculate_stress(dstrain, stress, C, stress_y,
::Type{Val{:vonMises}},
::Type{Val{:ElasticPlasticProblem}})
# Test stress
stress_tria = stress + C * dstrain
# Calculating and checking for yield
yield = vonMisesYield(stress_tria, stress_y)
if isless(yield, 0.0)
# stress[i] = stress_tria[i]
return 0.0
else
# Yielding happened
# Creating functions for newton: xₙ₊₁ = xₙ - df⁻¹ * f and initial values
x = [vec(stress_tria - stress); 0.0]
f(stress_) = vonMisesRoot(stress_, dstrain, C, stress_y, stress)
df = ForwardDiff.jacobian(f)
# Calculating root
# result = nlsolve(not_in_place(f, df), initial_guess).zero
max_iter = 10
converged = false
for i=1:5
dx = df(x) \ -f(x)
x += dx
# println(x)
norm(dx) < 1e-10 && (converged = true; break)
end
converged || error("no convergence!")
# stress[:] += x[1:6]
return x[end]
end
end
##################################################################################
# ----- AFTER THIS POINT: VON MISES : PLANE STRESS IMPLEMENTATION ----- #
##################################################################################
"""
http://www.efunda.com/formulae/solid_mechanics/mat_mechanics/hooke_plane_stress.cfm
"""
function stiffnessTensorPlaneStress(E, ν)
a = 1 - ν^2
b = 1 - ν
multiplier = E / a
return Float64[1 ν 0;
ν 1 0;
0 0 b].*multiplier
end
# von mises: plane stress
# https://andriandriyana.files.wordpress.com/2008/03/yield_criteria.pdf
function stress_eq_plane_stress(stress)
s1, s2, t12 = stress
# Calculating principal stresses
# http://www.engineersedge.com/material_science/principal_vonmises_stress__13418.htm
se1 = (s1 + s2)/2 + sqrt(((s1 - s2)/2)^2 + t12^2)
se2 = (s1 + s2)/2 - sqrt(((s1 - s2)/2)^2 + t12^2)
return sqrt(se1^2 -se1*se2 + se2^2)
end
# https://andriandriyana.files.wordpress.com/2008/03/yield_criteria.pdf
function vonMisesYieldPlaneStress(stress, stress_y)
stress_eq_plane_stress(stress) - stress_y
end
function vonMisesRootPlaneStress(params, dstrain, C, stress_y, stress_base)
# Creating wrapper for gradient
vm_wrap(stress_) = vonMisesYieldPlaneStress(stress_, stress_y)
dfds = ForwardDiff.gradient(vm_wrap)
# Stress rate and total strain
dstress = params[1:3]
stress_tot = vec(stress_base) + params[1:3]
# Calculating plastic strain rate
dstrain_p = params[end] * dfds(stress_tot)
# Calculating equations
function_1 = dstress - C * (dstrain - dstrain_p)
function_2 = vm_wrap(stress_tot)
[vec(function_1); function_2]
end
function calculate_stress(dstrain, stress, C, stress_y,
::Type{Val{:vonMises}},
::Type{Val{:PlaneStressElasticPlasticProblem}})
# Test stress
dstress = C * dstrain
stress_tria = stress + dstress
# Calculating and checking for yield
yield = vonMisesYieldPlaneStress(stress_tria, stress_y)
if isless(yield, 0.0)
return dstress, zeros(3)
else
info("yielded")
# Yielding happened
# Creating functions for newton: xₙ₊₁ = xₙ - df⁻¹ * f and initial values
x = [vec(stress_tria - stress); 0.0]
f(stress_) = vonMisesRootPlaneStress(stress_, dstrain, C, stress_y, stress)
df = ForwardDiff.jacobian(f)
# Calculating root
results = find_root!(f, df, x)
dstress = results[1:3]
stress_tot = stress + dstress
plastic_multiplier = results[end]
vm_wrap(stress_) = vonMisesYieldPlaneStress(stress_, stress_y)
dfds = ForwardDiff.gradient(vm_wrap)
dep = plastic_multiplier * dfds(vec(stress_tot))
info("II ", stress_tot)
info(vm_wrap(stress_tot))
return dstress, dep
end
end