Files
JuliaFEM.jl/test/test_problems_contact_2d.jl
T
2017-08-18 17:45:52 +03:00

258 lines
10 KiB
Julia

# This file is a part of JuliaFEM.
# License is MIT: see https://github.com/JuliaFEM/JuliaFEM.jl/blob/master/LICENSE.md
using JuliaFEM
using JuliaFEM.Preprocess
using JuliaFEM.Postprocess
using JuliaFEM.Testing
datadir = first(splitext(basename(@__FILE__)))
# from fenet d3613 advanced finite element contact benchmarks
# a = 6.21 mm, pmax = 3585 MPa
# this is a very sparse mesh and for that reason pmax is not very accurate
# (only 6 elements in -20 .. 20 mm contact zone, 3 elements in contact
@testset "hertz contact, full 2d model, linear elements, curved slave surface" begin
meshfile = joinpath(datadir, "hertz_2d_full.med")
mesh = aster_read_mesh(meshfile)
upper = Problem(Elasticity, "CYLINDER", 2)
upper.properties.formulation = :plane_strain
upper.elements = create_elements(mesh, "CYLINDER")
update!(upper, "youngs modulus", 70.0e3)
update!(upper, "poissons ratio", 0.3)
lower = Problem(Elasticity, "BLOCK", 2)
lower.properties.formulation = :plane_strain
lower.elements = create_elements(mesh, "BLOCK")
update!(lower, "youngs modulus", 210.0e3)
update!(lower, "poissons ratio", 0.3)
# support block to ground
bc_fixed = Problem(Dirichlet, "fixed", 2, "displacement")
bc_fixed.elements = create_elements(mesh, "FIXED")
update!(bc_fixed, "displacement 2", 0.0)
# symmetry line
bc_sym_23 = Problem(Dirichlet, "symmetry line 23", 2, "displacement")
bc_sym_23.elements = create_elements(mesh, "SYM23")
update!(bc_sym_23, "displacement 1", 0.0)
nid = find_nearest_node(mesh, [0.0, 100.0])
#load = Problem(Dirichlet, "load", 2, "displacement")
load = Problem(Elasticity, "point load", 2)
load.properties.formulation = :plane_strain
load.elements = [Element(Poi1, [nid])]
#update!(load.elements, "displacement 2", -10.0)
update!(load, "displacement traction force 2", -35.0e3)
contact = Problem(Contact, "contact between block and cylinder", 2, "displacement")
contact.properties.rotate_normals = true
contact.properties.finite_sliding = false
contact.properties.friction = false
contact.properties.use_forwarddiff = false
contact_slave_elements = create_elements(mesh, "CYLINDER_TO_BLOCK")
contact_master_elements = create_elements(mesh, "BLOCK_TO_CYLINDER")
update!(contact_slave_elements, "master elements", contact_master_elements)
contact.elements = [contact_master_elements; contact_slave_elements]
solver = Solver(Nonlinear)
push!(solver, upper, lower, bc_fixed, bc_sym_23, load, contact)
solver()
slaves = get_slave_elements(contact)
node_ids, la = get_nodal_vector(slaves, "lambda", 0.0)
node_ids, n = get_nodal_vector(slaves, "normal", 0.0)
pres = [dot(ni, lai) for (ni, lai) in zip(n, la)]
#@test isapprox(maximum(pres), 4060.010799583303)
# 12 % error in maximum pressure
# integrate pressure in normal and tangential direction
Rn = 0.0
Rt = 0.0
Q = [0.0 -1.0; 1.0 0.0]
time = 0.0
for sel in slaves
for ip in get_integration_points(sel)
w = ip.weight*sel(ip, time, Val{:detJ})
n = sel("normal", ip, time)
t = Q'*n
la = sel("lambda", ip, time)
Rn += w*dot(n, la)
Rt += w*dot(t, la)
end
end
info("2d hertz: Rn = $Rn, Rt = $Rt")
info("2d hertz: maximum pressure pmax = ", maximum(pres))
@test isapprox(maximum(pres), 3585.0; rtol = 0.13)
# under 0.15 % error in resultant force
@test isapprox(Rn, 35.0e3; rtol=0.020)
@test isapprox(Rt, 0.0; atol=200.0)
end
@testset "hertz contact, full 2d model, linear elements, flat slave surface" begin
meshfile = joinpath(datadir, "hertz_2d_full.med")
mesh = aster_read_mesh(meshfile)
upper = Problem(Elasticity, "CYLINDER", 2)
upper.properties.formulation = :plane_strain
upper.elements = create_elements(mesh, "CYLINDER")
update!(upper, "youngs modulus", 70.0e3)
update!(upper, "poissons ratio", 0.3)
lower = Problem(Elasticity, "BLOCK", 2)
lower.properties.formulation = :plane_strain
lower.elements = create_elements(mesh, "BLOCK")
update!(lower, "youngs modulus", 210.0e3)
update!(lower, "poissons ratio", 0.3)
# support block to ground
bc_fixed = Problem(Dirichlet, "fixed", 2, "displacement")
bc_fixed.elements = create_elements(mesh, "FIXED")
update!(bc_fixed, "displacement 2", 0.0)
# symmetry line
bc_sym_23 = Problem(Dirichlet, "symmetry line 23", 2, "displacement")
bc_sym_23.elements = create_elements(mesh, "SYM23")
update!(bc_sym_23, "displacement 1", 0.0)
nid = find_nearest_node(mesh, [0.0, 100.0])
#load = Problem(Dirichlet, "load", 2, "displacement")
load = Problem(Elasticity, "point load", 2)
load.properties.formulation = :plane_strain
load.elements = [Element(Poi1, [nid])]
#update!(load.elements, "displacement 2", -10.0)
update!(load, "displacement traction force 2", -35.0e3)
contact = Problem(Contact, "contact between block and cylinder", 2, "displacement")
contact.properties.rotate_normals = true
contact.properties.finite_sliding = false
contact.properties.friction = false
contact.properties.use_forwarddiff = false
contact_slave_elements = create_elements(mesh, "BLOCK_TO_CYLINDER")
contact_master_elements = create_elements(mesh, "CYLINDER_TO_BLOCK")
update!(contact_slave_elements, "master elements", contact_master_elements)
contact.elements = [contact_master_elements; contact_slave_elements]
solver = Solver(Nonlinear)
push!(solver, upper, lower, bc_fixed, bc_sym_23, load, contact)
solver()
slaves = get_slave_elements(contact)
node_ids, la = get_nodal_vector(slaves, "lambda", 0.0)
node_ids, n = get_nodal_vector(slaves, "normal", 0.0)
pres = [dot(ni, lai) for (ni, lai) in zip(n, la)]
#@test isapprox(maximum(pres), 4060.010799583303)
# 12 % error in maximum pressure
# integrate pressure in normal and tangential direction
Rn = 0.0
Rt = 0.0
Q = [0.0 -1.0; 1.0 0.0]
time = 0.0
for sel in slaves
for ip in get_integration_points(sel)
w = ip.weight*sel(ip, time, Val{:detJ})
n = sel("normal", ip, time)
t = Q'*n
la = sel("lambda", ip, time)
Rn += w*dot(n, la)
Rt += w*dot(t, la)
end
end
info("2d hertz: Rn = $Rn, Rt = $Rt")
info("2d hertz: maximum pressure pmax = ", maximum(pres))
@test isapprox(maximum(pres), 3585.0; rtol = 0.13)
# under 0.15 % error in resultant force
@test isapprox(Rn, 35.0e3; rtol=0.020)
@test isapprox(Rt, 0.0; atol=200.0)
end
function get_model()
meshfile = joinpath(datadir, "block_2d.med")
mesh = aster_read_mesh(meshfile)
println(mesh.nodes[1])
upper = Problem(mesh, Elasticity, "UPPER", 2)
lower = Problem(mesh, Elasticity, "LOWER", 2)
for body in [upper, lower]
body.properties.formulation = :plane_stress
update!(body, "youngs modulus", 288.0)
update!(body, "poissons ratio", 1/3)
end
load = Problem(mesh, Elasticity, "UPPER_TOP", 2)
load.properties.formulation = :plane_stress
update!(load, "displacement traction force 2", -28.8)
bc1 = Problem(mesh, Dirichlet, "LOWER_BOTTOM", 2, "displacement")
update!(bc1, "displacement 2", 0.0)
bc2 = Problem(mesh, Dirichlet, "LOWER_LEFT", 2, "displacement")
update!(bc2, "displacement 1", 0.0)
bc3 = Problem(mesh, Dirichlet, "UPPER_LEFT", 2, "displacement")
update!(bc3, "displacement 1", 0.0)
interface = Problem(Contact, "interface", 2, "displacement")
interface_slave_elements = create_elements(mesh, "LOWER_TOP")
interface_master_elements = create_elements(mesh, "UPPER_BOTTOM")
update!(interface_slave_elements, "master elements", interface_master_elements)
interface.elements = [interface_master_elements; interface_slave_elements]
interface.properties.rotate_normals = true
# in LOWER_LEFT we have node belonging also to contact interface
# let's remove it from dirichlet bc
create_node_set_from_element_set!(mesh, "LOWER_LEFT")
nid = find_nearest_node(mesh, [0.0, 0.5]; node_set="LOWER_LEFT")
coords = mesh.nodes[nid]
info("nearest node to (0.0, 0.5) = $nid, coordinates = $coords")
dofs = [2*(nid-1)+1, 2*(nid-1)+2]
info("removing nid $nid, dofs $dofs from LOWER_LEFT")
push!(bc2.assembly.removed_dofs, dofs...)
solver = Solver(Nonlinear)
#push!(solver, upper, lower, load, bc1, interface)
push!(solver, upper, lower, load, bc1, bc2, bc3, interface)
return solver
end
@testset "small sliding 2d patch test, linear Seg2 elements, standard basis" begin
solver = get_model()
interface = solver["interface"]
solver()
node_ids, displacement = get_nodal_vector(interface.elements, "displacement", 0.0)
node_ids, geometry = get_nodal_vector(interface.elements, "geometry", 0.0)
node_ids, lambda = get_nodal_vector(get_slave_elements(interface), "lambda", 0.0)
u2 = [u[2] for u in displacement]
f2 = [f[2] for f in lambda]
maxabsu2 = maximum(abs.(u2))
stdabsu2 = std(abs.(u2))
info("max(abs(u2)) = $maxabsu2, std(abs(u2)) = $stdabsu2")
@test isapprox(stdabsu2, 0.0; atol=1.0e-12)
maxabsf2 = maximum(abs.(f2))
stdabsf2 = std(abs.(f2))
info("max(abs(f2)) = $maxabsf2, std(abs(f2)) = $stdabsf2")
@test isapprox(stdabsf2, 0.0; atol=1.0e-12)
@test isapprox(mean(abs.(f2)), 28.8; atol=1.0e-12)
end
@testset "small sliding 2d patch test, linear Seg2 elements, dual basis" begin
solver = get_model()
interface = solver["interface"]
interface.properties.dual_basis = true
solver()
node_ids, displacement = get_nodal_vector(interface.elements, "displacement", 0.0)
node_ids, geometry = get_nodal_vector(interface.elements, "geometry", 0.0)
node_ids, lambda = get_nodal_vector(get_slave_elements(interface), "lambda", 0.0)
u2 = [u[2] for u in displacement]
f2 = [f[2] for f in lambda]
maxabsu2 = maximum(abs.(u2))
stdabsu2 = std(abs.(u2))
info("max(abs(u2)) = $maxabsu2, std(abs(u2)) = $stdabsu2")
@test isapprox(stdabsu2, 0.0; atol=1.0e-12)
maxabsf2 = maximum(abs.(f2))
stdabsf2 = std(abs.(f2))
info("max(abs(f2)) = $maxabsf2, std(abs(f2)) = $stdabsf2")
@test isapprox(stdabsf2, 0.0; atol=1.0e-12)
@test isapprox(mean(abs.(f2)), 28.8; atol=1.0e-12)
end