test(materials): add linear elastic material test

New 319-line test file for LinearElastic material model:
- Tests material construction and parameter validation
- Tests Lamé parameters (λ, μ) computation
- Tests stress computation: uniaxial, pure shear, hydrostatic
- Tests tangent modulus (4th-order elasticity tensor)
- Validates symmetry, isotropy, and physical properties
- Tests simplified interface (without state, Δt)
- Validates zero-allocation and type stability

Comprehensive test for Hooke's law implementation essential
for linear static and dynamic analysis.
This commit is contained in:
Jukka Aho
2025-12-15 08:25:25 +02:00
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"""
# Unit Tests: LinearElastic Material Model
**What:** Comprehensive validation of isotropic linear elastic material σ = C:ε
**Why:**
- Foundation of structural mechanics (Hooke's law in 3D)
- Most common material model in engineering FEA
- Validates correct implementation of elasticity tensor C
- Critical for linear static/dynamic analysis
**How:**
Test suite validates:
1. **Construction & parameters** - E, ν validity, Lamé parameters λ and μ
2. **Stress computation** - Hooke's law σ = λ·tr(ε)I + 2μ·ε for various load cases:
- Uniaxial extension: σ₁₁ = (λ + 2μ)·ε₁₁, lateral: σ₂₂ = σ₃₃ = λ·ε₁₁
- Pure shear: σ₁₂ = 2μ·ε₁₂ (shear modulus definition)
- Hydrostatic: σ = K·ε_vol·I where K = E/(3(1-2ν)) is bulk modulus
- General strain: validates full 3D constitutive law
3. **Tangent modulus** - 4th-order tensor 𝔻 = λ·I⊗I + 2μ·𝕀ˢʸᵐ
- Structure: SymmetricTensor{4,3}
- Consistency: strain-independent (linear elasticity)
- Double contraction: σ = 𝔻 ⊡ ε
4. **Physical properties** - Symmetry, isotropy, positive-definiteness
5. **Performance** - Zero allocations, type stability
**Mathematical Background:**
- Lamé parameters: λ = Eν/((1+ν)(1-2ν)), μ = E/(2(1+ν)) = G
- Bulk modulus: K = E/(3(1-2ν)) = λ + 2μ/3
- Elasticity tensor: C_{ijkl} = λ·δ_{ij}δ_{kl} + μ·(δ_{ik}δ_{jl} + δ_{il}δ_{jk})
- Physical constraints: E > 0, -1 < ν < 0.5 (0 ≤ ν < 0.5 for stable materials)
**Expected Results:**
✅ Material constructed with valid E, ν
✅ Lamé parameters computed correctly: λ ≈ 115.4 GPa, μ ≈ 76.9 GPa for steel
✅ Uniaxial stress: (λ+2μ)·ε₁₁ ≈ 269 GPa × 0.001 = 269 MPa
✅ Shear stress: 2μ·ε₁₂ ≈ 77 GPa × 0.002 = 154 MPa
✅ Hydrostatic: σ = K·ε_vol·I with correct bulk modulus
✅ General strain: σ = λ·tr(ε)I + 2μ·ε matches analytical
✅ Tangent 𝔻 has correct structure, constant for all strains
✅ Stress symmetry: σ_{ij} = σ_{ji}
✅ Isotropy: same strain magnitude → same stress magnitude in any direction
✅ Simplified interface (without state, Δt) works
✅ Zero allocations after compilation
✅ Type-stable: returns Tuple{SymmetricTensor{2,3}, SymmetricTensor{4,3}, Nothing}
**Test Coverage:**
- 12 test sets, ~70 individual assertions
- Material constants: Steel (E=200 GPa, ν=0.3), Aluminum (E=70 GPa, ν=0.33)
- Numerical validation: Analytical formulas + physical constraints
- Edge cases: Zero strain, pure modes, combined loading
"""
using Test
using Tensors
# Load implementation
include("../src/materials/linear_elastic.jl")
@testset "Linear Elastic Material" begin
@testset "Material Construction" begin
# Valid construction
steel = LinearElastic(E=200e9, ν=0.3)
@test steel.E == 200e9
@test steel.ν == 0.3
# Keyword constructor
aluminum = LinearElastic(E=70e9, ν=0.33)
@test aluminum.E == 70e9
@test aluminum.ν == 0.33
# Invalid inputs
@test_throws ArgumentError LinearElastic(E=-100e9, ν=0.3) # Negative E
@test_throws ArgumentError LinearElastic(E=200e9, ν=0.6) # ν too large
@test_throws ArgumentError LinearElastic(E=200e9, ν=-1.1) # ν too small
end
@testset "Lamé Parameters" begin
steel = LinearElastic(E=200e9, ν=0.3)
# First Lamé parameter: λ = E·ν/((1+ν)(1-2ν))
λ_expected = 200e9 * 0.3 / ((1 + 0.3) * (1 - 2 * 0.3))
@test λ(steel) λ_expected rtol = 1e-12
@test λ(steel) 115.38461538461539e9 rtol = 1e-10
# Shear modulus: μ = E/(2(1+ν))
μ_expected = 200e9 / (2 * (1 + 0.3))
@test μ(steel) μ_expected rtol = 1e-12
@test μ(steel) 76.92307692307693e9 rtol = 1e-10
# Test inline optimization (should compile to constants)
@test @inferred λ(steel) isa Float64
@test @inferred μ(steel) isa Float64
end
@testset "Stress Computation - Uniaxial Extension" begin
steel = LinearElastic(E=200e9, ν=0.3)
# Uniaxial extension in x-direction: ε = [ε₁₁, 0, 0; 0, 0, 0; 0, 0, 0]
ε₁₁ = 0.001
ε = SymmetricTensor{2,3}((ε₁₁, 0.0, 0.0, 0.0, 0.0, 0.0))
σ, 𝔻, state_new = compute_stress(steel, ε, nothing, 0.0)
# Expected stress: σ₁₁ = (λ + 2μ)·ε₁₁, σ₂₂ = σ₃₃ = λ·ε₁₁
λ_val = λ(steel)
μ_val = μ(steel)
σ₁₁_expected = (λ_val + 2μ_val) * ε₁₁
σ₂₂_expected = λ_val * ε₁₁
@test σ[1, 1] σ₁₁_expected rtol = 1e-12
@test σ[2, 2] σ₂₂_expected rtol = 1e-12
@test σ[3, 3] σ₂₂_expected rtol = 1e-12
@test σ[1, 2] 0.0 atol = 1e-15
@test σ[1, 3] 0.0 atol = 1e-15
@test σ[2, 3] 0.0 atol = 1e-15
# State should be nothing (stateless material)
@test state_new === nothing
# Numerical check: σ₁₁ = (λ + 2μ)·ε₁₁ ≈ 269.2 MPa
@test σ[1, 1] 269.2e6 rtol = 1e-2
@test σ[2, 2] 115.4e6 rtol = 1e-2 # λ·ε₁₁ (positive for extension)
end
@testset "Stress Computation - Pure Shear" begin
steel = LinearElastic(E=200e9, ν=0.3)
# Pure shear: ε₁₂ = γ/2 (engineering shear strain γ = 0.002)
γ = 0.002
ε₁₂ = γ / 2 # Tensor shear strain
ε = SymmetricTensor{2,3}((0.0, ε₁₂, 0.0, 0.0, 0.0, 0.0))
σ, 𝔻, state_new = compute_stress(steel, ε, nothing, 0.0)
# Expected stress: σ₁₂ = 2μ·ε₁₂
μ_val = μ(steel)
σ₁₂_expected = 2μ_val * ε₁₂
@test σ[1, 2] σ₁₂_expected rtol = 1e-12
@test σ[1, 1] 0.0 atol = 1e-15
@test σ[2, 2] 0.0 atol = 1e-15
@test σ[3, 3] 0.0 atol = 1e-15
# Numerical check: σ₁₂ = 2μ·(γ/2) = μ·γ ≈ 77 GPa × 0.002 = 154 MPa
@test σ[1, 2] 154e6 rtol = 1e-2
@test state_new === nothing
end
@testset "Stress Computation - Hydrostatic Pressure" begin
steel = LinearElastic(E=200e9, ν=0.3)
# Hydrostatic strain: ε = ε_vol/3 · I
ε_vol = 0.003 # Volumetric strain
ε_iso = ε_vol / 3
ε = SymmetricTensor{2,3}((ε_iso, 0.0, 0.0, ε_iso, 0.0, ε_iso))
σ, 𝔻, state_new = compute_stress(steel, ε, nothing, 0.0)
# Expected stress: σ = (λ + 2μ/3)·ε_vol·I = K·ε_vol·I
# Bulk modulus: K = λ + 2μ/3 = E/(3(1-2ν))
λ_val = λ(steel)
μ_val = μ(steel)
K = λ_val + 2μ_val / 3
σ_expected = K * ε_vol
@test σ[1, 1] σ_expected rtol = 1e-12
@test σ[2, 2] σ_expected rtol = 1e-12
@test σ[3, 3] σ_expected rtol = 1e-12
@test σ[1, 2] 0.0 atol = 1e-15
@test σ[1, 3] 0.0 atol = 1e-15
@test σ[2, 3] 0.0 atol = 1e-15
# Bulk modulus check
K_expected = steel.E / (3 * (1 - 2 * steel.ν))
@test K K_expected rtol = 1e-12
@test state_new === nothing
end
@testset "Stress Computation - General Strain" begin
steel = LinearElastic(E=200e9, ν=0.3)
# General strain tensor (all components non-zero)
ε = SymmetricTensor{2,3}((0.001, 0.0005, 0.0003, -0.0002, 0.0004, 0.0006))
σ, 𝔻, state_new = compute_stress(steel, ε, nothing, 0.0)
# Verify Hooke's law: σ = λ·tr(ε)·I + 2μ·ε
λ_val = λ(steel)
μ_val = μ(steel)
I = one(ε)
σ_expected = λ_val * tr(ε) * I + 2μ_val * ε
@test σ σ_expected rtol = 1e-12
# Check each component explicitly
@test σ[1, 1] σ_expected[1, 1] rtol = 1e-12
@test σ[2, 2] σ_expected[2, 2] rtol = 1e-12
@test σ[3, 3] σ_expected[3, 3] rtol = 1e-12
@test σ[1, 2] σ_expected[1, 2] rtol = 1e-12
@test σ[1, 3] σ_expected[1, 3] rtol = 1e-12
@test σ[2, 3] σ_expected[2, 3] rtol = 1e-12
@test state_new === nothing
end
@testset "Tangent Modulus - Structure" begin
steel = LinearElastic(E=200e9, ν=0.3)
ε = SymmetricTensor{2,3}((0.001, 0.0, 0.0, 0.0, 0.0, 0.0))
σ, 𝔻, _ = compute_stress(steel, ε, nothing, 0.0)
# Verify tangent is 4th order symmetric tensor
@test 𝔻 isa SymmetricTensor{4,3}
# Verify 𝔻 = λ·I⊗I + 2μ·𝕀ˢʸᵐ
λ_val = λ(steel)
μ_val = μ(steel)
I = one(ε)
𝕀ˢʸᵐ = one(SymmetricTensor{4,3,Float64})
𝔻_expected = λ_val * (I I) + 2μ_val * 𝕀ˢʸᵐ
@test 𝔻 𝔻_expected rtol = 1e-12
end
@testset "Tangent Modulus - Consistency" begin
steel = LinearElastic(E=200e9, ν=0.3)
# Tangent should be constant (independent of strain)
ε1 = SymmetricTensor{2,3}((0.001, 0.0, 0.0, 0.0, 0.0, 0.0))
ε2 = SymmetricTensor{2,3}((0.005, 0.002, 0.001, -0.003, 0.0, 0.0))
_, 𝔻1, _ = compute_stress(steel, ε1, nothing, 0.0)
_, 𝔻2, _ = compute_stress(steel, ε2, nothing, 0.0)
@test 𝔻1 𝔻2 rtol = 1e-12
end
@testset "Tangent Modulus - Double Contraction" begin
steel = LinearElastic(E=200e9, ν=0.3)
ε = SymmetricTensor{2,3}((0.001, 0.0005, 0.0003, -0.0002, 0.0004, 0.0006))
σ, 𝔻, _ = compute_stress(steel, ε, nothing, 0.0)
# Verify σ = 𝔻 ⊡ ε (double contraction)
σ_from_tangent = 𝔻 ε
@test σ σ_from_tangent rtol = 1e-12
end
@testset "Symmetry Properties" begin
steel = LinearElastic(E=200e9, ν=0.3)
# Stress tensor should be symmetric
ε = SymmetricTensor{2,3}((0.001, 0.0005, 0.0003, -0.0002, 0.0004, 0.0006))
σ, _, _ = compute_stress(steel, ε, nothing, 0.0)
@test σ[1, 2] σ[2, 1] rtol = 1e-15
@test σ[1, 3] σ[3, 1] rtol = 1e-15
@test σ[2, 3] σ[3, 2] rtol = 1e-15
end
@testset "Isotropy Verification" begin
steel = LinearElastic(E=200e9, ν=0.3)
# Same strain magnitude in different directions → same stress magnitude
ε_x = SymmetricTensor{2,3}((0.001, 0.0, 0.0, 0.0, 0.0, 0.0))
ε_y = SymmetricTensor{2,3}((0.0, 0.0, 0.0, 0.001, 0.0, 0.0))
ε_z = SymmetricTensor{2,3}((0.0, 0.0, 0.0, 0.0, 0.0, 0.001))
σ_x, _, _ = compute_stress(steel, ε_x, nothing, 0.0)
σ_y, _, _ = compute_stress(steel, ε_y, nothing, 0.0)
σ_z, _, _ = compute_stress(steel, ε_z, nothing, 0.0)
# σ₁₁(ε_x) should equal σ₂₂(ε_y) and σ₃₃(ε_z)
@test σ_x[1, 1] σ_y[2, 2] rtol = 1e-15
@test σ_x[1, 1] σ_z[3, 3] rtol = 1e-15
end
@testset "Simplified Interface" begin
steel = LinearElastic(E=200e9, ν=0.3)
ε = SymmetricTensor{2,3}((0.001, 0.0, 0.0, 0.0, 0.0, 0.0))
# Test simplified call (without state and Δt)
σ1, 𝔻1, state1 = compute_stress(steel, ε)
σ2, 𝔻2, state2 = compute_stress(steel, ε, nothing, 0.0)
@test σ1 σ2
@test 𝔻1 𝔻2
@test state1 === nothing
@test state2 === nothing
end
@testset "Zero Allocation" begin
steel = LinearElastic(E=200e9, ν=0.3)
ε = SymmetricTensor{2,3}((0.001, 0.0, 0.0, 0.0, 0.0, 0.0))
# First call to compile
compute_stress(steel, ε, nothing, 0.0)
# Check allocations
allocs = @allocated compute_stress(steel, ε, nothing, 0.0)
@test allocs == 0
end
@testset "Type Stability" begin
steel = LinearElastic(E=200e9, ν=0.3)
ε = SymmetricTensor{2,3}((0.001, 0.0, 0.0, 0.0, 0.0, 0.0))
# Infer return types
result = @inferred compute_stress(steel, ε, nothing, 0.0)
@test result isa Tuple{SymmetricTensor{2,3,Float64},SymmetricTensor{4,3,Float64},Nothing}
end
end